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Arbiter_Electric

Poor connection. This happens when you don't line up your wires properly in the wire nut. Doing so can do one of two things: The wire nuts have a metal corkscrew in them that bonds the conductors together. If the wires are poorly aligned then it could cause electricity to flow wire to corkscrew to wire instead of just wire to wire. This can cause the wire nut to heat up and melt. The second, and I think more likely option, is that due to the misalignment of wires they aren't technically connected at all, or barely so, which causes arcing inside the wire nut. Electricity is going to flow wire to air to wire. This again causes the wire nut to melt. This is a common form of negligence when installing junctions. it's common enough that a special form of breaker called an arc-fault breaker is required by code to be used on certain circuits in your house. Though, this isn't always the case, older houses are grandfathered in, and certain state jurisdictions also didn't require them such as Utah.


badr3plicant

I was investigating why my baseboard heaters weren't working and found the wire nut completely melted. There were two solid black wires, one for each baseboard heater, tied to the stranded LOAD wire on the Mysa thermostat, in a red wire nut. This wasn't a DIY job: it was an electrical contractor doing the work as part of a major renovation. Total power is about 3200 W. Was it appropriate to put two solid-core wires and a stranded wire together in a red wire nut? Did the guy just do it wrong? Is this a freak accident or a negligent installation job?


Therego_PropterHawk

How long ago was the wire run? At same time heaters were installed?


badr3plicant

The baseboard heaters have been there for 20 years, but the thermostat was moved, so it's a new box with new connections.


illwillthethrill-79

Bad splice.